Spigot Truss vs Bolt Truss: Which System Is Right for You?

Stage Truss 2 - Glory Truss

Two Main Truss Connection Systems

When building stage and event structures, the choice between spigot truss and bolt truss can significantly impact your workflow, costs, and structural capabilities. Here’s a comprehensive comparison.

After manufacturing both spigot and bolt truss systems for over a decade, we’ve seen firsthand which applications each type excels in. This comparison draws from real customer feedback and years of field testing.

Spigot truss and bolt truss comparison for stage events
Glory Truss — Professional aluminum truss and stage equipment manufacturer

Spigot Truss: Speed and Convenience

Spigot truss uses a conical connector (spigot) that slides into the chord tube, secured with a pin. This design enables:

  • Fast Assembly: Typically 40-60% faster than bolt truss setup
  • No Tools Required: Pins and R-clips are all you need
  • Lighter Weight: Ideal for mobile DJs and rental companies
  • Flexibility: Easy to create custom angles and configurations

Glory Truss offers spigot truss in 100mm, 220mm, 290mm, 400mm, and 520mm sizes to accommodate any event scale.

Bolt Truss: Strength and Stability

Bolt truss connections use high-tensile bolts to join sections, providing superior rigidity:

  • Higher Load Capacity: Bolted connections distribute weight more evenly
  • Better for Permanent Installations: Once assembled, bolt truss stays rock-solid
  • Less Vibration: Ideal for nightclubs and permanent venues
  • Larger Spans: Can span greater distances without intermediate support

Cost Comparison

Spigot truss generally costs 10-15% less than equivalent bolt truss, but the real savings come from reduced labor time during setup and teardown. For rental companies doing 100+ events per year, spigot truss can save thousands in labor costs annually.

Our Recommendation

  • Rental Companies & Mobile DJs: Spigot Truss
  • Permanent Venues & Theaters: Bolt Truss
  • Heavy Rigging (LED Walls, Line Arrays): Bolt Truss or 400mm+ Spigot

Still unsure? Contact our engineering team for a personalized recommendation based on your specific needs.

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